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DP60 Main Panel for AIDC High-Rate Lithium Battery Systems (Busbar Panel / BMS Panel)

DP60 Main Panel Assembly (Including Busbar Panel and BMS Panel)
The DP60 main panel assembly, including the busbar panel and BMS panel, is designed for the DP60 AIDC high-rate liquid-cooled energy storage cabinet, rated at 630 kW per cabinet. It is a complete set of plastic panel components for the high-voltage busbar distribution box and belongs to the precision injection-molded panel category for integrated energy storage systems.

The complete assembly consists of three components: the main panel, the busbar insulation and protection panel, and the BMS control panel. Together, these components provide high-voltage isolation, busbar protection, protection for the main BMS control compartment, and human-machine interaction. They are standard components of the DP60 high-voltage box for computing infrastructure energy storage.

Specifically developed for the high-voltage busbar distribution box of the AIDC DP60 high-rate energy storage system, the assembly is precision injection-molded from modified, UL 94 V-0-rated, halogen-free plastic materials.

The assembly includes three sub-panels:

1. DP60 Main Panel: The main front panel of the high-voltage box, serving as the exterior frame of the complete unit. It integrates the emergency stop switch, indicator lights, and sealing structures and acts as the primary protective barrier for the high-voltage box.

2. Busbar Panel (Busbar Insulation and Protection Panel): A dedicated insulating cover for the high-voltage busbar distribution area. It isolates high-power busbars and helps prevent short circuits caused by foreign objects.

3. BMS Panel: An independent cover for the main BMS control compartment, protecting the BMS mainboard, cell-monitoring circuits, and communication interfaces while providing separate protection for the low-voltage control area.

Key Features

1. Integrated Design with Physical Separation of High- and Low-Voltage Areas: The main panel, BMS panel, and busbar panel form a coordinated assembly that physically separates high-voltage and low-voltage areas, reducing structural development costs for complete-system integrators.

2. Safety Compliance for AIDC Data Centers: Halogen-free, low-smoke materials help reduce the release of hazardous smoke during a fire. The assembly is intended for applications requiring compliance with NFPA 75 data center fire safety requirements and integration into systems evaluated through UL 9540A thermal runaway fire propagation testing.

3. High Electrical Insulation Performance for the High-Voltage Busbar Panel: High-CTI, glass-fiber-reinforced materials provide electrical insulation and thermal resistance under temperature increases associated with high instantaneous currents in the DP60 high-rate energy storage system, helping mitigate tracking and leakage risks.

4. Modular, Removable Structure: The BMS panel and busbar panel can be removed and installed independently, simplifying on-site maintenance. Servicing can be performed without removing the entire main panel assembly.



DP60 Main Panel for AIDC High-Rate Lithium Battery Systems (Busbar Panel / BMS Panel)
Battery Enclosures & Panels
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About
Taizhou Sanding Molding Co., Ltd.

Taizhou Sanding Molding Co., Ltd., established in November 2007, with Wang Tongliang as its legal representative and a registered capital of 2.28 million yuan, is located at No. 1188 Qihang Road, Sanjia Street, Taizhou Bay New Area, Taizhou City, Zhejiang Province, covering an area of ​​28,000 square meters. It is a private manufacturing enterprise with nearly 20 years of experience in the Molding industry. The company currently has over 100 employees, including 5 professional technicians, 18 administrative personnel, and over 70 production staff. In 2023, it completed customs import and export registration, possessing independent import and export qualifications. Its current operations are stable, with standardized social security coverage and compliant operations.

Regarding core qualifications and technical strength, the company has been recognized as a National High-tech Enterprise, a Science and Technology-based SME, and an Innovative SME. As one of the drafting units of the national standard for battery plastic casings, it passed ISO9001 quality management system certification in 2008, holds 7 qualification certificates and 5 administrative licenses, and has established a standardized production and quality control system. The company possesses an independent mold design and development team and a complete set of mold processing equipment, accumulating deep expertise in the field of battery shell molds. With the technical support of the Taizhou Plastics Research Institute (a Taizhou partner of the Institute of Materials Technology and Engineering, Chinese Academy of Sciences), it has successfully overcome application challenges related to high-temperature resistant ABS and high-temperature flame-retardant ABS materials. As of December 2025, the company held a total of 43 patents, demonstrating outstanding technology transfer capabilities. In terms of testing and production capacity, the company is equipped with a full set of testing facilities, capable of independently completing tests for core indicators such as impact strength, tensile strength, and flame retardancy. It owns over 60 injection molding machines ranging from 200 grams to 20,000 grams, capable of handling injection molded products weighing up to 15 kilograms per piece, with ample production capacity to flexibly adapt to diverse production needs.

The company focuses on mold manufacturing and plastic product R&D and production as its dual cores, covering the entire chain from design and R&D to production and sales. It also possesses supporting capabilities in new material technology R&D and industrial design. In 2023, the company expanded its business scope, adding technology import and export and goods import and export businesses, actively developing both domestic and international trade. The company's core products are primarily battery casings, focusing on energy storage, communication battery casings and other plastic product, such as DP60 Main Panel for AIDC High-Rate Lithium Battery Systems (Busbar Panel / BMS Panel) . It is a leading DP60 Main Panel for AIDC High-Rate Lithium Battery Systems (Busbar Panel / BMS Panel) in the downstream battery industry, having supplied Huawei with high-temperature resistant and flame-retardant ABS battery casings in bulk, earning high praise from this leading client. In terms of diversified expansion, the company entered the bathroom plastic products sector in 2016, achieving mass production and serving well-known local bathroom companies in Taizhou. Simultaneously, it has expanded into furniture plastic products, daily necessities plastic parts, and pet supplies, offering a diverse product range tailored to market demands. In 2020, the company successfully won the bid for the smart toilet seat and back cover mold project from Qingdao Weixi Intelligent Technology, demonstrating its technological strength in the bathroom sector. Furthermore, the company also manufactures automotive and motorcycle parts, and plastic parts for motors and water pumps, leveraging its core molding capabilities to extend into other product categories and enhance its business resilience.

In terms of business model and development layout, the company operates primarily under the ODM/OEM model, providing customers with full-process customized services from product design to mass production and delivery. It also undertakes OEM production orders, balancing profit and capacity utilization. Simultaneously, it is steadily exploring the OBM model, developing its own brands to meet the demands of foreign trade transformation. Domestically, the company has cultivated deep roots in downstream industries such as batteries, sanitary ware, and daily necessities, accumulating stable customer resources. Internationally, it completed its registration and commenced its strategic layout in 2023, focusing on advantageous categories such as energy storage battery casings and targeting overseas new energy and daily necessities markets, possessing a solid foundation for foreign trade expansion. Leveraging the advantages of the Taizhou molding industry cluster, the company uses "precision molds + high-quality plastic products" as its core competitiveness, continuously deepening its presence in the new energy battery casing market while expanding into potential categories such as sanitary ware, daily necessities, and pet supplies. It is steadily promoting integrated domestic and international trade development, striving to become a high-quality molding supplier in its niche markets.