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Heavy Duty Acid Resistant Leak-Proof Battery Trays for Data Center UPS Systems

I. Product Overview & Problem-Solving Capabilities

As a professional manufacturer with nearly 20 years of expertise in plastic injection moulding and tooling development, Sanding Moulding specializes in heavy-duty acid-resistant leak-proof battery trays and protective battery shells engineered specifically for data center UPS rooms, telecom power systems, and industrial backup energy storage environments.

In data centers, telecom facilities, and industrial backup power systems, lead-acid and AGM batteries operate continuously under high-load charging conditions. Over time, acid sweating, electrolyte leakage, condensation buildup, and accidental battery failures can threaten surrounding electrical equipment, server racks, cable systems, and facility flooring. Our containment trays are purpose-built to isolate and control these risks while maintaining long-term structural reliability.

Acid Leak Containment

Manufactured from high-density acid-resistant polypropylene (PP) or customized engineering plastics capable of withstanding long-term sulfuric acid exposure without cracking, deformation, or material degradation.

Heavy Load Structural Support

Engineered reinforced sidewalls and deep bottom rib structures distribute concentrated battery weight evenly, preventing tray sagging or deformation in high-capacity UPS battery banks.

Electrical Safety Isolation

Raised grid-pattern bottom design keeps battery bases elevated from accumulated condensation or leaked electrolyte, reducing the risk of terminal grounding, corrosion, and electrical short circuits.

Fire-Retardant & Industrial-Grade Stability

Optional flame-retardant material formulations (UL94-V0 compliant) enhance operational safety in mission-critical power rooms and enclosed electrical environments.

II. Typical Application Scenarios

Data Center UPS Battery Rooms

Designed for centralized UPS battery banks used in data centers, cloud computing facilities, and server infrastructure. The trays provide clean, organized, and leak-proof battery containment while protecting raised floors and surrounding equipment.

Telecom Backup Power Systems

Widely used in telecom base stations and communication equipment rooms where long-term standby power reliability and acid isolation are critical.

Industrial Energy Storage Cabinets

Suitable for integrated energy storage systems, industrial DC power cabinets, and large-scale battery arrays requiring standardized containment solutions.

Renewable Energy Battery Banks

Applied in solar and wind energy storage systems where multiple AGM or lead-acid batteries are densely arranged and require reliable leak isolation.

III. B2B Procurement Advantages

High-Strength Injection Moulded Structure

Unlike thin thermoformed trays prone to cracking and deformation, our injection-moulded trays provide uniform wall thickness, superior impact resistance, and long-term dimensional stability.

Modular Nesting Design

Optimized draft-angle engineering allows efficient nesting and stacking during transportation and warehousing, significantly reducing logistics and storage costs for distributors and OEM customers.

Industrial-Grade Surface Design

The anti-slip raised grid structure improves airflow beneath the battery while minimizing direct contact with leaked liquids or condensation.

Flexible OEM Manufacturing Support

We support OEM/ODM customization for battery manufacturers, data center contractors, telecom infrastructure providers, and industrial power integrators worldwide.

IV. Standard Product Specifications

12V 38A Leak-Proof Tray — Compact UPS backup battery systems

12V 65A Leak-Proof Tray — Telecom standby battery applications

12V 100A Leak-Proof Tray — Standard data center UPS battery banks

12V 160A Leak-Proof Tray — High-capacity industrial power cabinets

12V 200A Leak-Proof Tray — Large-scale backup power installations

12V 250A Leak-Proof Tray — Heavy-duty energy storage systems

Custom Rack Battery Trays — Tailored for server room battery rack layouts

V. OEM & Tooling Capabilities

Sanding Moulding provides full in-house tooling development, mould manufacturing, injection production, and engineering optimization services.

Our capabilities include:

CAD/CAM/CAE mould development

High-precision CNC mould machining

Moldflow simulation analysis

Structural reinforcement optimization

Flame-retardant material solutions

Custom logo embossing and private labeling

RAL / Pantone custom color matching

Flexible pilot-run to mass-production scalability

Heavy Duty Acid Resistant Leak-Proof Battery Trays for Data Center UPS Systems
Lead Acid Battery Plastic Accessories
  • Product Specifications

About
Taizhou Sanding Molding Co., Ltd.

Taizhou Sanding Molding Co., Ltd., established in November 2007, with Wang Tongliang as its legal representative and a registered capital of 2.28 million yuan, is located at No. 1188 Qihang Road, Sanjia Street, Taizhou Bay New Area, Taizhou City, Zhejiang Province, covering an area of ​​28,000 square meters. It is a private manufacturing enterprise with nearly 20 years of experience in the Molding industry. The company currently has over 100 employees, including 5 professional technicians, 18 administrative personnel, and over 70 production staff. In 2023, it completed customs import and export registration, possessing independent import and export qualifications. Its current operations are stable, with standardized social security coverage and compliant operations.

Regarding core qualifications and technical strength, the company has been recognized as a National High-tech Enterprise, a Science and Technology-based SME, and an Innovative SME. As one of the drafting units of the national standard for battery plastic casings, it passed ISO9001 quality management system certification in 2008, holds 7 qualification certificates and 5 administrative licenses, and has established a standardized production and quality control system. The company possesses an independent mold design and development team and a complete set of mold processing equipment, accumulating deep expertise in the field of battery shell molds. With the technical support of the Taizhou Plastics Research Institute (a Taizhou partner of the Institute of Materials Technology and Engineering, Chinese Academy of Sciences), it has successfully overcome application challenges related to high-temperature resistant ABS and high-temperature flame-retardant ABS materials. As of December 2025, the company held a total of 43 patents, demonstrating outstanding technology transfer capabilities. In terms of testing and production capacity, the company is equipped with a full set of testing facilities, capable of independently completing tests for core indicators such as impact strength, tensile strength, and flame retardancy. It owns over 60 injection molding machines ranging from 200 grams to 20,000 grams, capable of handling injection molded products weighing up to 15 kilograms per piece, with ample production capacity to flexibly adapt to diverse production needs.

The company focuses on mold manufacturing and plastic product R&D and production as its dual cores, covering the entire chain from design and R&D to production and sales. It also possesses supporting capabilities in new material technology R&D and industrial design. In 2023, the company expanded its business scope, adding technology import and export and goods import and export businesses, actively developing both domestic and international trade. The company's core products are primarily battery casings, focusing on energy storage, communication battery casings and other plastic product, such as Heavy Duty Acid Resistant Leak-Proof Battery Trays for Data Center UPS Systems . It is a leading Heavy Duty Acid Resistant Leak-Proof Battery Trays for Data Center UPS Systems in the downstream battery industry, having supplied Huawei with high-temperature resistant and flame-retardant ABS battery casings in bulk, earning high praise from this leading client. In terms of diversified expansion, the company entered the bathroom plastic products sector in 2016, achieving mass production and serving well-known local bathroom companies in Taizhou. Simultaneously, it has expanded into furniture plastic products, daily necessities plastic parts, and pet supplies, offering a diverse product range tailored to market demands. In 2020, the company successfully won the bid for the smart toilet seat and back cover mold project from Qingdao Weixi Intelligent Technology, demonstrating its technological strength in the bathroom sector. Furthermore, the company also manufactures automotive and motorcycle parts, and plastic parts for motors and water pumps, leveraging its core molding capabilities to extend into other product categories and enhance its business resilience.

In terms of business model and development layout, the company operates primarily under the ODM/OEM model, providing customers with full-process customized services from product design to mass production and delivery. It also undertakes OEM production orders, balancing profit and capacity utilization. Simultaneously, it is steadily exploring the OBM model, developing its own brands to meet the demands of foreign trade transformation. Domestically, the company has cultivated deep roots in downstream industries such as batteries, sanitary ware, and daily necessities, accumulating stable customer resources. Internationally, it completed its registration and commenced its strategic layout in 2023, focusing on advantageous categories such as energy storage battery casings and targeting overseas new energy and daily necessities markets, possessing a solid foundation for foreign trade expansion. Leveraging the advantages of the Taizhou molding industry cluster, the company uses "precision molds + high-quality plastic products" as its core competitiveness, continuously deepening its presence in the new energy battery casing market while expanding into potential categories such as sanitary ware, daily necessities, and pet supplies. It is steadily promoting integrated domestic and international trade development, striving to become a high-quality molding supplier in its niche markets.